Aktualizacja 26 January 2023
Industrial automation covers not only the process of manufacturing products at all stages, but also comprehensively covers all areas of production and life, including monitoring, planning, financial and economic activities, accounting, logistics and personnel management. Data-intensive industrial controllers are specialized tools for manufacturing companies to perform automation tasks. But the main component of production automation is still the resource planning system of industrial enterprises. Today, it is a standard that no large company can live without.
Automation in the food industry
Food production is characterized by manual or semi-automated operations in the production process, such as mixing and dosing. Implementation of complex automation systems in factories requires great flexibility of the control system. It must be able to combine fully automatic processes with manual or semi-automatic processes. The mandatory fulfillment of this requirement should be part of a modern process management system, including quality assurance, material management, process control and analysis, and communication with ERP systems.
Delivering raw materials, processing food, packing, palletizing and preparing for shipment – this is the job of the robot. With the help of automation products, applications in the food industry can be processed quickly and efficiently. The control system guarantees the necessary flexibility and transparency. It provides integrated management of almost all food production: from collecting and recording production data to production management (MES) and integration with ERP systems and services responsible for the repair and maintenance of industrial automation .
PLCs play a very important role in industrial automation because they collect input data and then intelligently convert it into control output signals, e.g. for devices such as motor drives. A variety of controllers have been developed for small, medium and large industrial automation applications. These are also machines for: assembly, transport and storage. The industrial automation system consists of cameras, recorders and sensors installed on the production line. They control the status of various devices, and the operators of a given machine can quickly diagnose faults. Other elements of industrial automation, such as: keyboards, displays, buttons, interfaces and valves, motors, pumps.
Efficiency of using automation in the food industry
Today’s intensely competitive growth imposes special demands on operating enterprises: Enterprises must constantly monitor and improve the quality of finished products and improve methods of identifying and meeting customer needs in a timely manner, without incurring losses. Modern industrial automation systems help food companies flexibly adapt to market changes and manage their operations efficiently, ensuring seamless interaction for all employees. The food industry needs technological innovation to improve the warehousing, packaging, collection and storage of products.
The need for industrial automation arises for several reasons:
- Increase your productivity
- The productivity relationship is directly related to the efficiency with which inputs are converted into salable end products. Industrial automation allows for effective workflow planning and the use of people. The ability to keep records and information about past processes can clearly indicate areas that can guide more efficient allocation of resources.
Product quality improvement
Quality assurance is one of the most important tasks in any industry. The ability to produce high-quality products is the basis for success in the highly competitive food industry. As productivity increases, it becomes necessary to use automated methods for quality assurance and control. In fact, the aspect of food production is one of the areas that has received the most attention when it comes to automation. Due to advances in computer technology, food processing plants have undergone significant changes to facilitate the automated assessment of food quality.
From a management point of view, increasing profits is probably the most important thing. Industrial automation helps improve productivity and product quality. Both of these factors directly affect profitability. Another important factor that makes automation of the food industry very important is the need to comply with food safety requirements. Operation by means of computer control gives practically unlimited possibilities of recording all events in the production process. In addition, the ability to collect, store, search and process data allows companies to identify the most problematic areas. This information can then be easily used to improve productivity, product quality and profitability.
In conclusion, it can be said that the demand for automation in the food industry is growing. As computers enter nearly every aspect of our daily lives, a high degree of automation is expected in every aspect of the manufacturing process. The introduction of new automation methods in industry will bring huge benefits to the food industry. A competent and highly reliable system of automatic control of the production process is a guarantee of uninterrupted, efficient and safe operation of the technological process.